Tuesday, April 28, 2009

Make A Sheetrock Jack

Welding


Sheetrock jacks are used to lift and hold pieces of drywall in place when applying and attaching it to ceilings. You can make such jacks easily from two-by-fours, but they are only useful if you have somebody to help you with your drywall work. But if you have much mechanical expertise, you can build a Sheetrock jack that will allow you to Sheetrock a ceiling all by yourself.


Instructions


Instructions


1. Cut a 4 1/2-foot length of 2-inch pipe.








2. Securely C-clamp the 2 inch pipe to a workbench. Cut a 3/4 inch slot in the pipe leaving 2 inches at either end.


3. Cut four 4-foot lengths of 2-inch angle iron.


4. Weld the lengths of 2-inch angle iron together to form a square base with a brace through the center. Make sure to turn the angle iron so a flat surface is facing up. Weld a caster to each corner. Weld an metal eyelet to the center back of one of the outside edges.


5. Cut three lengths of 1-inch angle iron, two of them 4 feet long and one 6 feet long. Cut a 5-foot length of 1 1/2-inch pipe.


6. Weld the three pieces of 1-inch angle iron together to form a capital letter "I". Weld the 1 1/2-inch pipe to the center beam of the capital letter "I," making sure to secure it on the flat side of the angle iron.


7. Weld the 2-inch pipe to the center of the caster base, making sure to line up the slot with the eyelet that was welded to the base. Weld a 1 1/2-inch pulley wheel in the top 2-inch opening above the slot. Insert the 1 1/2-inch pipe into the base, making sure to square the "I" with the base.


8. Cut a small tab of metal 2 by 2 inches. Drill a hole in the center of this piece.


9. Weld the 2-by-2-inch tab on the bottom of the 1 1/2-inch pipe 4 inches up from the bottom of the pipe.


10. Connect the wire-rope come-along to the eyelet on the base. Attach the wire rope to the welded tab on the bottom of the 1 1/2-inch pipe. String the wire rope over the pulley and down to the wire-rope come-along.

Tags: 2-inch pipe, angle iron, making sure, Weld 2-inch, 1-inch angle